Mike Wye & Associates Ltd
Suppliers of Natural Building and Decorating Products
sales@mikewye.co.uk Telephone 01409 281644

insulated limecrete floor in cross section limecrete floor with limestone slabs limecrete floor being laid limecrete surround to a modern heated floor offering a hybrid system
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Mike Wye & Associates Ltd
Buckland Filleigh Sawmills
Buckland Filleigh
Devon
EX21 5RN
Telephone: 01409-281644
Fax: 01409-281669
E-mail: sales@mikewye.co.uk


Mike Wye & Associates Ltd
Limecrete

Limecrete is a modern interpretation of a traditional limeash floor that can still be seen in many historic or well preserved older homes. Limecrete can be used to create an alternative to a concrete floor. It is vital to have an alternative option for a traditionally built house as an impervious, non flexible cement floor may create problems with dampness being forced into the walls at ground level which can result in poor insulation, mould growth with associated health problems and even structural damage.

Limeash floors were originally made with lime putty and lots of a pozzolanic additive to provide a hydraulic and hard set. Although very effective, this method needs a very long time to harden and carbonate. A Limecrete floor is made using a natural hydraulic lime (NHL) powder that sets much quicker and potentially harder than the limeash floor. A mixture of NHL5 and well graded aggregates can be used to create the limecrete slab but it is also possible to introduce breathable insulation and even underfloor heating.

Insulated Limecrete floor

Mike Wye & Associates Ltd. offer an option for an insulated floor using a light expanded clay aggregate. This can be incorporated into the slab rather than using sand and in it's coated form it can be used as an effective loose lay material below the slab to help prevent capillary action pulling moisture from the ground.

Limecrete offers a number of advantages:

  • increased vapour permeability, which is important in older properties
  • hydraulic lime is more environmentally friendly compared to cement
  • it can be designed to meet the insulation requirements of building regs

Our friendly and knowledgeable staff offer advice on the design of limecrete floors and then can work out the material quantities for your project. We provide a full service from design through to despatching the materials to any location. We do not charge for the calculation service.

As a major supplier of both an insulated clay aggregate and NHL5 we offer unbeatable prices, please see the following link for a full method statement for laying a limecrete floor: Click Here

For more information see the information below for potential u-values and example limecrete build-ups.


Natural Hydraulic Lime - Secil
Secil NHLs have been available since 1891 and have made a huge contribution to the construction market in Portugal. Secil and Mike Wye & Associates have joined forces to provide Portuguese natural hydraulic limes to the UK.
We believe these will offer an excellent and cost effective option for those wanting to use powdered hydraulic limes in their work, particularly for the ever growing limecrete market where NHL5 is widely used. Secil NHL5 is fast setting and ideal for limecrete floors whether used with sand aggregates or insulating aggregate such as 'light expanded clay aggregate'. The Secil NHL has a similar strength to the French NHLs.

For NHL brochure (PDF format) click here For product sheet (PDF format) click here For Health and Safety Sheet (PDF format) click here

Secil natural hydraulic lime NHL3.5
Natural hydraulic lime pointing
Natural hydraulic lime render
Natural Hydraulic lime repair

Secil NHL5 Click here for technical sheet.
Normally used for flooring such as limecrete floors or for highly exposed situations such as chimney flaunching etc.
Category
Unit
less than 40 bags
40 bag pallet
48 bag pallet
NHL5
25kg
£7.50
£7.30
£7.20

Lightweight insulating clay aggregate
The expanded clay aggregate consists of lightweight, porous, ceramic granules formed by expanding special clays at high temperatures. The coated version of the aggregate is free-draining and has negative capillary action, good load-bearing properties and good thermal qualities (k = 0.11 w/mk), and is used as an insulating layer below the limecrete slab. The uncoated aggregate is mixed with NHL to form a limecrete slab - we recommend Secil NHL5 for this slab.

  50 litre bags Bulk bags
BAG PRICE 40 bag Pallet/per bag WEIGHT guide only 1.2m3 Weight guide only 2m3 Weight guide only
Clay aggregate
20 - 0mm
£6.30 £5.54 22 kg £78.25
570 kg
£130.41
750-950 kg
Clay aggregate
20 - 10mm
£6.30 £5.65 22 kg £82.59
500 kg
£141.28
700-900 kg
Coated clay insulation
20 - 10mm
£6.52 £5.76 22 kg £82.59
500 kg
£141.28
1000 kg

Bulk discounts are available for 10 plus bags of 1.2 cu.m or 2 cu.m sizes. Bulk discounts for multiple pallets of bags are 2-3 pallets = 5%, 4 or more pallets = 10% - Clay aggregate can be supplied in loose bulk lorry loads for extra savings .

All prices are plus carriage, although the 50 litre bags are available ex-works. The weight varies due to the variation in moisture content.

Geotextile Membrane
This vapour permeable, geotextile membrane can be used for gardening or landscaping purposes. We supply it for use in a build up for a limecrete floor. It comes in a 4.5m roll so we cut it down into linear metre lengths as required for ease of carriage.

Width
PRICE per linear metre
4.5m
£2.50

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Guidance on Thermal Values

The insulating clay aggregate has a K-value thermal performance of 0.1W/m2k. The greatest insulation is provided by the looselay beneath the limecrete slab as mixing with a binder reduces the thermal performance.
The clay mixed with NHL5 is currently not certificated but a mix with cement has been and offers a k-value of approximately 0.2 W/m2k. The figures from this might reasonably be extrapolated and used as an assumption of thermal performance when mixed with NHL5.

The 2006 revision of Part L Building Regulations specifically allows a get out from the regulations if those regulations are contrary to the well being of a traditionally built property. For example, a damp proof membrane or excessive depth of insulation required to meet Part L undermining the shallow foundations.


Example of difference that oversite and substrate make

Area of oversite (m²) Depth of coated clay insulation loose fill required (mm)
  Clay Sand or Gravel Homogeneous Rock
0 - 50 200 210 210
50 - 100 180 200 210
100 - 150 150 190 210

Using the K-values as above, here are some examples of u-values that may be achieved using different depths;

100mm of limecrete slab with 200mm of loose lay = 0.39
100mm of limecrete slab with 300mm of loose lay = 0.28
100mm of limecrete slab with 400mm of loose lay = 0.22


Guidelines
It is important to match the design of the limecrete to the needs of the building. Factors include the type of construction for both floor and walls, floor area and groundwater levels.

The thickness of each component depends on a number of factors on which we can advise. Some installers use NHL 3.5 which is moderately hydraulic compared to NHL 5 which is termed eminently hydraulic. NHL 3.5 based limecrete may take much longer to cure than NHL 5 and this will be an important consideration in winter working.

Example Specification
1. Levelled and compacted ground
2.
Layer of geotextile membrane

3. Loosefill. A 220mm layer of loose fill 10-20mm coated clay insulation

4. Layer of geotextile membrane
5. Limecrete slab 3 parts clay aggregate1 part NHL5 by volume

6. Optional 75mm screed of 2 parts aggregate 1 part NHL5 to bed heating pipes
7. Bedding screed 20-50mm of 2 parts aggregate to 1 part NHL5 to bed choice of breathable flagstone, tile etc.
8. Grout with 2 parts aggregate to 1 part NHL of choice for colour

NB. 11-13 x 25kg bags NHL5 to 1m3 leca will cover 100m2 at 10mm depth

For some applications a galvanised reinforcing mesh will be required on top of the coated looselay insulation.

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